Breakthrough! Jinbang Company’s production on lines 1 and 2 in March hit a new record!
Classification: Blog
Time:2019-05-08
Jinbang Company’s production on lines 1 and 2 reached a new high in March.
In March 2019, the No. 1 production line in Workshop No. 2 of Jinbang Company achieved a monthly output of 424.679 tons, up 26% year-on-year, while the No. 2 production line recorded 485.199 tons, a 12% increase compared with the same period last year. Throughout the entire month of March, there were no returns due to production issues. Since the No. 1 line was commissioned in 2004 and the No. 2 line in 2011, their respective outputs have each exceeded 420 tons and 480 tons, with no production-related returns—a first for both lines.
Why has this performance been achieved? Step into Workshop No. 2, and you’ll find a scene of bustling activity: machines rumble as products flow smoothly along the production line; at every stage—batching, blending, extrusion, winding, and re‑blending—workers are busy yet organized, creating a harmonious and beautiful industrial tableau. Within it lies the ingenuity of our employees, their hard work, and their unwavering dedication—and hidden within are the secrets behind record‑breaking output and zero returns.

The equipment department’s technicians diligently maintain the machinery, ensuring its high‑efficiency operation. Production is a harmonious integration of people and machines; with production equipment running continuously around the clock, proper machine performance is essential for smooth operations. Throughout March, Line 1 required only two maintenance interventions, totaling less than 10 hours, while Line 2 underwent two repairs in under two hours. This success is attributable to the technicians’ meticulous dedication and thorough upkeep of the equipment.

The Planning Department and the Production Department have strengthened their coordination. Previously, the Planning Department only provided a one-day workload schedule; however, technical engineer Chen Kaitian suggested issuing a three-day plan in advance. Following this recommendation, production staff were able to group tasks with similar specifications together, significantly reducing the number of grade‑changeovers and thereby boosting production efficiency. The upgrade in management practices was also a key factor behind the increase in March’s output.
The team leader effectively organized and coordinated efforts, conducted timely on-site inspections, and ensured efficient production. 1. 2 Line supervisors Wang Qinming, Bai Xiaobo, Xian Rixin, Tang Qiaoru, Fan Fuping, Huang Hongxiang, and others are the company’s core personnel. They serve as the most grassroots-level managers on the production line and are the key leaders who guide their teams. Just as soldiers in battle must charge ahead with courage and determination, so too must line supervisors act decisively and ensure that production tasks are completed to both quality and quantity standards. Supervisors are required to conduct constant rounds within their assigned areas, closely observing each worker’s operations, using their eyes and feet to build a robust defense of quality and efficiency for both production and safety.
Team leaders place great importance on pre‑shift and post‑shift meetings, ensuring timely communication with employees. Any issues are addressed promptly through open dialogue. These meetings are typically held on Tuesdays and Fridays, but they are not limited to those days; whenever a problem is identified on the production line, team members are immediately informed and discussed.
They focus on the source. Product quality is closely tied to the materials used; if the raw materials contain impurities, the final product will suffer. That’s why Huang Hongxiang, team leader of Production Line No. 2, emphasizes rigorous inspections at the batching and mixing stations, ensuring that employees: first, accurately measure ingredients according to the recipe, and second, thoroughly clean and remove any foreign packaging before feeding materials into the process.
Japanese management guru Kazuo Inamori once said, “The gods reside at the worksite; the answers always lie there.” Effective on-site management reflects the meticulous attention to detail that underpins both managerial acumen and technical expertise. The team leaders, with their wealth of experience, all agree that they can often spot product defects at a glance, enabling them to promptly issue instructions to adjust production. Chen Zhouyang, the deputy production manager, and Tan Renzheng, the production supervisor, explained why there were no production‑related returns that month, repeatedly emphasizing the strong sense of responsibility among the shop floor team leaders, who address quality issues right on the production line.
The production staff are performing exceptionally well. After the materials undergo thermal mixing and move from the twin‑roll mixer to the conveyor belt, they are transformed into finished products—processes that require seamless collaboration among all team members. Only with a strong sense of responsibility can employees identify issues and fine‑tune the production rhythm. To ensure smooth operations, workers often bring their meals into the workshop, eating while closely monitoring changes in the material flow. We must express our gratitude to these dedicated frontline workers!

In terms of employee management, under the leadership of the deputy production manager, the production supervisor strikes a balance between strictness and encouragement: when employees encounter issues, they are promptly reprimanded, and their performance-based pay may even be adjusted downward; at the same time, the supervisor actively identifies each worker’s strengths, assigns tasks appropriately, and offers timely recognition for progress. A new hire from Liangshan had a low level of formal education but possessed considerable physical strength and a strong work ethic, so he was assigned to the material‑handling position. Within less than a month, he was already able to perform his duties independently. Combining firm discipline with thoughtful motivation and basing rewards and penalties on actual performance is the cornerstone of the Second Workshop’s high level of team cohesion and effectiveness.
The strong performance achieved in March is the result of the concerted efforts of all company employees and managers. We have seen that our production lines are adequately staffed, the sales team has ensured a steady flow of orders, and the warehousing and logistics teams have provided seamless support—every link in the chain working in tandem to drive improved results.
As market competition intensifies, reducing costs and boosting efficiency will remain the company’s long-term priority. While March’s results have met our interim targets, there is still much work ahead—every effort to increase revenue and cut expenses, every initiative to boost output and improve efficiency, must be sustained without letup. By focusing on production, expanding our market presence, and staying attuned to the times, we will comprehensively enhance the quality of our operations and management. With unity and relentless dedication, Jinbang will usher in even brighter prospects, further elevating our economic performance, and ensuring an even brighter future for Jinbang!
Keywords: Breakthrough! Jinbang Company’s production on lines 1 and 2 in March hit a new record!
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